Does the Automation Industry Offer Enough Job Opportunities? Read now

Are you willing to make your career in the field of automation? If yes, then you must read this to know more about it.

But before we let you know more about automation industry. You must first choose industrial automation training institute for you. The reason being college studies often don’t get enough exposure in terms of hands-on experience. Sofcon is one of the leading Industrial Automation training institute, that offers quality education to the students. We offer amazing plc automation training to the student’s with hands-on experience, to enable them to turn into future professionals.

There are some students who want to take the classes from a reputed PLC SCADA training institute, well in that case Sofcon can help you out. We have the best of experienced faculty, who teaches as per the latest standard of the market.

We have faculty for vfd, dcs, panel designing, hmi and motion training courses as well. It has been observed that there are students who enrol for these courses, to gain certifications. And this in turn help them out in placement, the more certified you are, greater are the doors of possibilities increase. So, enroll yourself today in the VFD & DCS training institute. We are also one of the leading Panel Design training institute and HMI & Motion Control training institute, located in different parts of the country.

If you are looking for benefits, then take a look at them:

•    Affordable fees
•    You can choose the batch as per your availability
•    Small batch size of the classes
•    Practical exposure to the students
•    Study module is created as per the latest

And the points may increase depending upon you, how you can make the best use of it after reserving your seats.
Talking of the opportunities, in the near future almost everything is going to be automated, so the scope is without any doubt is great in number.

Some of the prominent industries which are using automation technology are banking sector, medical industry, automobile industry, production unit and many more. There would be more in the future itself.

Read Also: Best Automation Training Institute in India

Simulation Softwares and their Application Areas

All fresh engineers and those are still pursuing his engineering degree in Electrical and electronics engineering should focus on the following skills to be employable in this demanding, challenging corporate world:

They are Communication Skills, Soft Skills, and Technical Skills. In this blog, I like to stress upon the technical skills which can be further classified to (i) Fundamental Knowledge (ii) Practical Knowledge or Hands-on Knowledge (iii) Engineering Software Skills

An electrical and electronics engineer can’t skip the following list of softwares.

· MATLAB with Simulink:

· Labview: It is particularly useful in simulation and testing the control and processing part of a system.

· Pspice: is a circuit simulation application

· ETAP: Popular design software used across the industry for power system application

· Orcad: software for electronic circuit design and pcb design

· Auto CAD: Popular Software for Design and used by Electrical, Mechanical and Civil engineering applications

· Programming: C++, Python etc At least one programming language is necessary for any engineer. Soft computing are the domains where these basic programming skills can be utilized. 

 

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Programmable logic controller PLC and its functioning

PLC History

PLC (Programmable logic controller) came into existence in late 60s. PLC was designed because use of PLC was eliminating higher cost involved in replacing relay based control systems. Changes in Industrial automation Control system are dependent on production requirements. When there are frequent changes in production requirements, it is a costly affair. Relays being mechanical devices have a limited lifespan. Relay based control involves many relays into operation, troubleshooting becomes quite difficult when so many relays are involved.

What is a PLC (programmable logic controller)?

A PLC is an microprocessor based electronic industrial computer which is used various machines and process control systems. It reads various conditions of input devices such as limit switches, push buttons, proximity / photoelectric sensors, float switches, pressure switches, implements the logic written in the software and updates the final control elements; relays, contactors, pilot lights, motor starters, actuators, solenoids, drives etc. which are called output devices.

Why use a PLC?

PLC is a system that is used for automation of various processes across industries. Why automation of a manufacturing unit is necessary? Industrial Automation helps process and manufacturing industry to:
have control of their manufacturing plant
Achieve consistent manufacturing
Achieve higher quality
Safety of personnel and equipments in hazardous environments
Enhance productivity level
Lower wastage of raw material, and lower time in rework
Industrial automation offers multiple product variety with ease.
Easy migration from one product to the other
Efficient inventory Control

HOW PLCS KNOW the task assigned to them?

PLC System follows the instructions stored in its memory for future use and reference. Each instruction entered is placed in PLC memory with the help of a computer and software. These set of instructions are written in certain order/guidelines called PLC Programming languages; FBD, Ladder language, SFC, IL etc. This is the language PLC Processor is made to understand. We at Sofcon India Pvt Ltd have various PLC SCADA training, PLC training, DCS Training courses. Ladder programs are developed using PLC software package with the help of a PC. The basic difference between a PC and a PLC System is PC is manufactured for office use whereas a PLC system is manufactured to be installed into industries. They can withstand harsh industrial environment; high temperature, dust, humidity. Ladder Logic program is developed by PLC Programmer, this program is them downloaded into processor’s memory. PLC Training helps in understanding how PLC programming software is to be developed in order to achieve desired process control. 

 

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Comparative Analysis between Industrial Automation and Building Automation

Lets have a quick comparison of some of the important attributes concerning industrial and building automation:

Feature	Building Automation	Industrial Automation
Products/System Cost	Very price sensitive	Expensive, More difficult, more demanding in terms of speed and accuracy
Product Fault-Immunity	Not much built-in beyond retention of controller memory	Lots of built-in features to deal with power and other controller/ system failures
Design & Installation Approach	Typically a lower priority issue in comparison to many other design/construction disciplines	Typically a top priority given that it is the “heart” of the plant
Ease of Programming and Operator Interface	Designed for ease of use vs. ultimate flexibility	Designed for flexibility over ease of use
Communication Protocol	BACNET etc	EtherNet/IP, Modbus/Profibus are generally the communication protocol
Information of performance data	Integration is a must	Not so required everytime

It is not wise to go with industrial automation approach in complex building projects. It usually leads to problems which are generally due to technical and business practical gaps and this makes this approach not-feasible.
In Industrial Automation, there is a study of PLC-SCADA, HMI, Motors and Drives, Industrial Networking, Wireless Networks, DCS, Panel Design, AutoCAD and Process Instrumentation.
In Building Automation, there is a study of HVAC Control, Fire Detection and Alarm System, Access Control System and CCTV Surveillance System, Public Address System, Gas Suppression System.

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Expecting one-year ROI on industrial automation systems is short sighted

Majority of industrial Automation systems users, integrators, and manufacturers expect very early Return on Investment (ROI) when replacing or adding new industrial automation systems. This is very short term view. ROI is basically payback time based on how long it will take to earn back the cost of an investment from the savings it generates. This has been an issue for years - industrial automation controls and systems have not been treated like other production assets. The majority of industrial automation systems in plants are 20 years old or more. The typical reasons companies upgrade or replace industrial automation systems include lack of support, high repair parts cost, and obsolescence. When companies keep existing industrial automation systems for too long, they ignore the importance of industrial automation as a strategic business investment. On the other hand, short term ROI justification requirements almost guarantee mediocre results rather than striving for excellence.

Industrial Automation is now fundamental for manufacturers to improve productivity and efficiency. To remain competitive, manufacturers need to change their thought process. Automation professionals should educate management about the value of industrial automation investments. The knowledge will assist them in budget planning and also elevate the understanding of automation’s value contribution.

Business Lifecycle Process

A decision to invest in new industrial automation components or systems should be based on fact and provide answer to savings in production cost, production volume increase, less machine downtime & savings in maintenance cost. These improvements all equate to more profits. In many cases new technology investments simplify operations, application configuration, and programming changes.

Because industrial automation systems must run in difficult environments they can have a long lifespan. Technology is advancing very fast, even though industrial automation systems may not have reached near to its lifespan end, sometimes it may be beneficial to upgrade. New technology can improve productivity and quality while reducing operations and maintenance costs.

Suggestions to industrial Automation Professionals It is important to focus on business and operating value or the financial decision makers will view you as those technology people that just want to play with new toys. Update your plan every year and you will create awareness of industrial automation system issues. As a result, automation investments can be included in the budgeting process. The capital budgeting process enables managing staff to keep some money separately for large investments so that old & inefficient systems are replaced with new industrial automation systems based on business strategy. Industrial Automation needs to be a core part of the business and it is up to industrial automation professionals to make it happen.

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Using Raspberry Pi - Embedded system

Schools, colleges and TV Contests, there is a fastest finger first system used to declare who pressed the button first so that  the group which has pressed push button first gets an opportunity to answer. But the problem is when 2 or more teams press the button within a very small time gap.  The Raspberry Pi - Embedded system based system takes care of this problem. It is built with Raspberry Pi board and SSR modules are used for switching.

The Raspberry Pi runs a standard Raspbian Linux distribution with Fi-fi dongle, installed GPIO library and software written Python. Most of the coding is done on the Raspberry Pi.

HDMI output is connected to an LCD monitor through this one will come to know what was the  sequence buttons were pressed by the teams. This happens when 2 or more teams press the button simultaneously. This type of Using Raspberry Pi - Embedded system circuit can also be controlled via an SSH conncetion using VX ConnectBot software on an Android smartphone.

You need VX ConnectBot software, which you can download from play store on any Android smartphone. Put it in Start tethering or hotspot mode and connect Raspberry Pi.

A solid state relay is used as a switching device. It has a sensor that responds to an appropriate input signal. The relay is designed to switch either AC or DC to the load. It serves the same function as an electromechanical relay.

The codes are written in Python language which detects the push button switches that are connected to the glowing bulbs, which show the fastest finger first contestants’ sequence.

Each bulb holder and push button switch is fitted on a general purpose board/ box having separate pair of wires for each bulb holder and the switch. 5v supply is given to relay module from Raspberry Pi. Raspberry Pi initialises the push button switches pins as input and clears the SSR pins to switch off the indicators. 

The moment contestants press their allotted switches, contestants names and their team description will be displayed on the LCD screen provided for the purpose. Also respective indicator bulbs glow. Thus Raspberry Pi is perfect solution for fastest finger first type projects.

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Future of Building automation system- Home automation prospects

The trend of automating home activities by using intelligent terminals to control appliances and equipment has opened a hug Building automation market globally, bringing new exciting opportunities for technology companies. According to industry experts, the building automation systems market will be driven by the trend towards energy efficient, safe luxurious and convenient homes, smart homes. Forecasts for total market for smart homes in Asia pacific region will be 10 Billion USD by 2020.  This is just tip of the iceberg. 4G deployment & mobile services will boost these figures further. Smart Homes and Home automation being a privilege of a few rich is going to be truly a mass scale opportunity.

Although home automation in India is still a nascent market, in sync with global trend, the domestic home automation sector will see phenomenal growth in the next few years. According to an estimate, home automation sector in India is expected to grow at a CAGR of 24 % in the next 5 years. Metros like Delhi, Mumbai, Banglore, Chennai, Hyderabad, Ahmedabad are going to fuel this demand potential.

Growth opportunities in home automation market are due to increasing adoption of automated services and Govt incentives for green initiatives. Building automation Market will also be driven by the increasing demand for energy efficient solutions and rising security concerns. Factors such as employment opportunities, economic development, easy hosing finance, increasing urbanization, rising standards of living and increase in consumer spending on lifestyle products are also driving the growth of home automation. 

CCTV & electronics surveillance systems, HVAC control, smart technologies and their connectivity to one another is becoming reality. Now devices can connect and talk to each other. A large no of internet enabled but physically unconnected devices in India will be connected to the web and country become very relevant in machine to machine communication landscape in near future. This in turn would enable creation of an Internet of Things IOT ecosystem necessary for the connected home and concept of home automation will take off in a big way.

Home automation market includes, but is not limited to centralized controls for lighting, electronics surveillance, CCTV security, access control systems, HVAC systems. From applications perspective the market is classified into segments like lighting, safety and security, entertainment and energy management. The market share of safety and security exceeds that of entertainment applications due to rising concerns related to security among general public. With increased consumer spending on luxury items, HVAC Control, HVAC design & drafting, energy management services is going to increase.

The home automation market offers exciting revenue opportunities for sonsumer electronics companies as well as semiconductor companies dealing with embedded systems, embedded automation components and kits. However innovative products that widen the appeal of connected home technology for mass market will rule the market.

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